3-d printer manufacturer VELO3D has announced a chain of upgrades to its print education software Flow, improving the platform’s talents and allowing SupportFree steel additive manufacturing, predictable part effects, and more significant. VELO3D’s Flow software platform is specifically designed to accompany the organization’s Sapphire 3-D printer and a laser fusion steel AM gadget released in August 2018. The software helps users put together their part or collection of parts for printing, tackling obligations that include component orientation, assistive technology, simulated print predictions, in line with surface method software, slice composing, and method evaluation.
Thanks to that equipment, the Flow platform, pushed by an integrated simulation engine, permits users to 3D print complicated geometries, SupportFree. This capability—additionally enabled by way of the Sapphire 3-D printer—makes it viable to provide elements that have been either impossible or uneconomical because of the complexity and price of doing away with specific guide structures. As Scott Volk, CTO of metallic fabricator Incodema3D, commented: “Flow takes a refreshing new take a look at additive software program: its ease of use is remarkable. Understanding how customers paintings and imparting just-in-time equipment is an interesting direction taken using VELO3D. VELO3D’s advanced simulation, prediction, and correction ensure no longer handiest print success, but advanced part to part best accelerating the adoption of extent manufacturing.”
Looking at the SupportFree three-D printing more carefully, it reportedly can attain prints with low angles, overhangs underneath five tiers, large internal diameters, and tubes as much as forty mm without help. With the aid of contrast, many different AM structures require supports for maximum angles under forty-five levels. This fact limits layout freedom and complicates submit-processing with guide removal.
The Flow software enhancements also consist of a new physics-driven simulation engine, built from the ground up and optimized for the Sapphire system. According to VELO3D, it “contributes to reaching a primary print achievement fee of as much as ninety percent.” A practical simulation utility no longer best predicts print effects however corrects print deformations and validates the print feasibility before the manufacturing procedure starts. Finally, a brand new sophisticated composer device detects geometric functions and applies the optimized print procedure to particular capabilities for predictable print consequences.
Flow uses a native CAD workflow to keep consumer friendliness and productiveness in mind and combines many print instruction gear right into an unmarried platform. Users can benefit from other functions together with smart choice, refinement, and filtering, which simplify the print preparation system. Notably, VELO3D says its software program is the first print guidance software in the marketplace that manages print final results primarily based on design cause. In other words, for the duration of the print guidance technique, the design motive of components is preserved, at the same time as different aspects are optimized for a fee, high-quality and other factors.
“Build guidance software has usually been an afterthought,” concluded Benny Buller, CEO of VELO3D. “VELO3D’s strategy is to offer incorporated hardware, software, and manner solution. The machine is method-driven, wherein the software manages the hardware and might are expecting and manage the outcome. It is the only way to satisfy our task to manufacture any design, assure accuracy and consistency and accordingly take additive production mainstream.”