3-d printer manufacturer VELO3D has announced a chain of upgrades to its print education software Flow, improving the platform’s talents and allowing SupportFree steel additive manufacturing, predictable part effects and greater.
VELO3D’s Flow software platform is specifically designed to accompany the organization’s Sapphire 3-D printer, a laser fusion steel AM gadget released in August 2018. The software helps users to put together their part or collection of parts for printing, tackling obligations which include component orientation, assistive technology, simulated print predictions, in line with-surface method software, slice composing and method evaluate.
Thanks to that equipment, the Flow platform, pushed by an integrated simulation engine, permits users to 3D print complicated geometries which can be SupportFree. This capability—additionally enabled by way of the Sapphire 3-D printer—makes it viable to provide elements that have been either impossible or uneconomical because of the complexity and price of doing away with certain guide structures.
As Scott Volk, CTO of metallic fabricator Incodema3D, commented: “Flow takes a refreshing new take a look at additive software program: its ease of use is remarkable. Understanding how customers paintings and imparting just in time equipment is an interesting direction taken by means of VELO3D. VELO3D’s advanced simulation, prediction, and correction ensure no longer handiest print success, but advanced part to part best accelerating the adoption of extent manufacturing.”
Looking on the SupportFree three-D printing greater carefully, it reportedly has the ability to attain prints with low angles, overhangs underneath five tiers, large internal diameters and tubes as much as forty mm without helps. Many different AM structures, with the aid of contrast, require supports for maximum angles under forty-five levels—a fact which limits layout freedom and complicates submit-processing with guide removal.
The Flow software enhancements also consist of a new physics-driven simulation engine, built from the ground up and which is optimized for the Sapphire system. According to VELO3D, it “contributes to reaching a primary print achievement fee of as much as ninety percent.” An effective simulation utility no longer best predicts print effects however corrects print deformations and validates the print feasibility before the manufacturing procedure starts. Finally, a brand new sophisticated composer device detects geometric functions and applies the optimized print procedure to particular capabilities for predictable print consequences.
Keeping consumer friendliness and productiveness in thoughts, Flow uses a native CAD workflow and combines many print instruction gear right into an unmarried platform. Users can benefit from other functions together with smart choice, refinement, and filtering which assist to simplify the print preparation system.
Notably, VELO3D says its software program is the first print guidance software in the marketplace that manages print final results primarily based on design cause. In other words, for the duration of the print guidance technique, the design motive of components is preserved, at the same time as different aspects are optimized for a fee, high-quality and different factors.
“Build guidance software has usually been an afterthought,” concluded Benny Buller, CEO of VELO3D. “VELO3D’s strategy is to offer an incorporated hardware, software and manner solution. The machine is method-driven, wherein the software manages the hardware and might are expecting and manage the outcome. It is the only way to satisfy our task to manufacture any design, assure accuracy and consistency and accordingly take additive production mainstream.”